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Elements and Performance Criteria

  1. Identify and confirm maintenance requirements
  2. Prepare for maintenance and repair
  3. Complete maintenance and repair activities
  4. Clean work area and maintain equipment

Range Statement

Specifies different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Range is restricted to essential operating conditions and any other variables essential to the work environment.

Unit context includes:

WHS requirements, including legislation, building codes, material safety management systems, hazardous and dangerous goods codes and local safe operating procedures or equivalent

work is carried out in accordance with legislative obligations, environmental legislation, relevant health regulations, manual handling procedures and organisation insurance requirements

work requires individuals to demonstrate some discretion, judgement and problem solving

Work order includes:

design

tolerances

process

materials

finish

quantity

Appropriate personnel include:

supervisors

suppliers

clients

colleagues

managers

Barrels include:

traditional barrel or equivalent products, such as:

vats

casks

tubs

bars

baths

Barrel cleaning includes:

hand and machine shaving of build-up

the application of authorised cleaning materials

Faults and blemishes include:

material faults:

knots

sapwood

splits and shakes

rot and decay

insect infestation

mineral streak or brown stripe

broken chime

split staves

acetic or volatile barrel

mouldy barrel

water contamination

manufacturing faults:

head joint

stave and chime leakage

wear, tear and deterioration faults:

handling damage

discolouration

broken staves

buckled heads

burst heads

build-up of fermentation products

contamination

Maintenance and repair requirements include:

component repair and replacement

detailed cleaning and sterilisation

testing

Tools and equipment include:

hand tools:

hand plane

chisels

hand saws

spokeshave

hammer

mallet

auger

croze

driver

knives (belly, crum, heading and hollow)

cooper’s hammer

maul

bradawal

adze(s)

shaves (hoop, inside and heading)

swift

marking-out tools

files

rasps

scraper

screwdrivers

hand drill

power tools:

bench grinder

presses (hoops)

head making machine

drop saw

circular power saw

planer

double sided planer

drill

jig saw

computer numerically controlled (CNC) router

laser cutter

trimmer

biscuit machine

brad/nail and staple gun

sanders (long belt, disk and machine)

Materials include:

solid timber

caulking cotton

wedges

workhole pegs

tooth picks

metal wedges

Coopering components include:

heads

staves and hoops

decorative features or fittings in steel, stainless steel or copper

Repair of leakage faults include:

plugging

caulking

re-machining

Testing includes:

standard hot water leakage testing

Waste includes:

off-cuts

shavings

sawdust

Records and reports include:

the machining method

product type

size

inspection

grading and labelling outcomes

storage locations

quality outcomes

hazards

incidents

equipment malfunctions

Personal protective equipment includes:

that prescribed under legislation, regulations and enterprise policies and practices

Information and procedures include:

workplace procedures relating to the use of tools and equipment

work instructions, including job sheets, cutting lists, plans, drawings and designs

workplace procedures relating to reporting and communication

manufacturer specifications and operational procedures


Performance Evidence

Interpret work order and locate and apply relevant information

Apply safe handling requirements for equipment, products and materials, including use of personal protective equipment

Identify materials used in the work process

Follow work instructions, operating procedures and inspection processes to:

minimise the risk of injury to self or others

prevent damage to goods, equipment and products

maintain required production output and product quality

Clean a barrel using both hand and machine methods

Repair a leakage fault and replace a range of faulty component parts

Use mathematical ideas and techniques to correctly complete measurements, calculate area and estimate material requirements

Communicate ideas and information to enable confirmation of work requirements and specifications and the reporting of work outcomes and problems, interpret basic plans and follow safety procedures

Avoid backtracking, work flow interruptions or wastage

Work with others and in a team by recognising dependencies and using cooperative approaches to optimise work flow and productivity


Knowledge Evidence

State or territory WHS legislation, regulations, standards and codes of practice relevant to the full range of processes for coopering operation

Barrel construction terminology and techniques

Barrel firing/toasting techniques

Barrel repair terminology and techniques

The impact of firing on wine characteristics

Organisational and site standards, requirements, policies and procedures for coopering

Types of coopering tools and equipment and procedures for their safe use, operation and maintenance

Characteristics of timber, timber products and defects

Coopering components standard shapes and forms

Environmental protection requirements relating to the disposal of waste material

Established communication channels and protocols

Relevant problem identification and resolution

Set-up and operation of machining equipment

Storage systems and labelling

Procedures for the recording, reporting and maintenance of workplace records and information

Appropriate mathematical procedures for estimation and measurement